PEI Plastic Materials

Polyetherimide Sheet, Rod & Custom Parts

PEI (polyetherimide, ULTEM®) is an amorphous high-performance engineering plastic. It features heat resistance, inherent flame retardancy, high strength, stiffness and stable electrical insulation, and is readily machinable.

Used in semiconductor, electrical, aerospace, medical and chemical processing equipment.

Great Plastics supplies PEI sheet, rod and tube stock, and CNC-machines custom PEI parts from prototype to volume production.

±0.01mm

machining tolerance

24h

Rapid response

5-7 days

Fast Delivery

1 piece

MOQ

Overview

What Is PEI Plastic Material?

PEI is an amorphous thermoplastic for precision parts, offered in multiple grades and stock forms. Natural unfilled PEI is amber transparent/translucent; color and performance vary by grade, filler, thickness and processing.

Select PEI grades matching operating temperature, load, electrical, chemical and dimensional requirements. On inquiry, share material form, specs, dimensions and tolerances; specify stock raw material or CNC-machined finished parts per drawings.

High Strength and Rigidity

PEI delivers high rigidity for brackets, covers and fixtures. Choose grades based on load, temperature and part geometry.

Dimensional Stability

Low moisture absorption and amorphous structure give PEI stable dimensions for precision components. Dimensional shift depends on temperature, humidity, machining and geometry.

Electrical and Flame Performance

PEI offers reliable electrical insulation with flame-retardant grades available. Electrical and flame properties vary by grade, thickness and service conditions.

Available Forms

PEI Plastic Forms & Custom Parts

PEI sheet and plate stock for custom machined components

PEI Sheet

PEI plate stock for insulation panels, fixtures and covers. Cut-size blanks ready for custom machining.

PEI rodPEI rod stock for precision turned plastic components

PEI Rod

Round PEI rod for spacers, bushings and turned parts. Select rod size per your machining dimensions.

PEPEI tube stock for insulating sleeves and rings

PEI Tube

PEI tubular stock for sleeves, spacers and hollow parts. Tube blanks save machining time and material waste.

Custom CNC machineCustom CNC machined PEI plastic components

Machined Components

CNC machined PEI parts from sheet/rod/tube, made to your drawings, grades and application specs.

Material Selection

PEI Material Grades & Filler Selection

PEI grade selection depends on stiffness, dimensional stability, electrical insulation, operating conditions, machining requirements, and applicable specifications. Common options include unfilled and glass-filled PEI. ULTEM is a trademark of SABIC; resin, stock-shape, and machined-part data are related but not identical.

Unfilled PEI Rods & Sheets

Unfilled PEI

For amber translucent parts, spacers, covers and instrument components. Ideal for general precision machining without fillers.

Glass-Filled PEI Solid Rods

Glass-Filled PEI

Offers higher stiffness and dimensional stability. Glass filler impacts fiber orientation, surface finish and machining.

Specialty PEI Grades

Specialty PEI Grades

Tailored for special electrical, color, medical or regulatory demands. Check grade specs and compliance before selection.

PEI Machined Components

Grade Selection for Custom Parts

Choose PEI grades by temperature, load, tolerances, electrical specs, part geometry and machining needs.

Performance Data

Key PEI Performance Characteristics

PEI is an amorphous thermoplastic that combines high stiffness, thermal resistance, electrical insulation, and dimensional stability. Performance depends on the specific grade, part geometry, operating conditions, and processing method.

Mechanical Properties

PEI maintains useful mechanical performance at elevated temperatures, making it suitable for fixtures, supports, insulating components, and other parts exposed to heat. Sustained load and temperature should be considered when evaluating deformation.

Thermal Properties

PEI has relatively low moisture absorption compared with many engineering thermoplastics, supporting dimensional stability in precision components. Moisture, temperature, part geometry, and machining conditions should still be considered for close-tolerance fits.

Chemical Properties

PEI provides resistance to many industrial chemicals, but compatibility depends on the specific chemical, concentration, temperature, exposure time, and mechanical stress. Aggressive environments should be evaluated for potential environmental stress cracking.

Electrical Properties

PEI is used for electrical insulating components and applications requiring flame-resistant materials. Flammability and electrical properties vary by grade, color, thickness, and test method.

Note: Actual values depend on the specific PEI grade, formulation, processing method, test standard, and application conditions.

Manufacturing Capability

PEI CNC Machining and Custom Components

PEI machining requires control of heat, clamping pressure, residual stress, and dimensional change. Tool geometry, coolant compatibility, thin-wall features, and inspection conditions should be considered for precision parts. Transparent or specialty PEI grades may also require additional attention to surface appearance and material identification.

We support prototype development, low-volume production, and OEM manufacturing programs for precision PEI parts.

CNC Milling & Turning
Precision Machining
Tight Tolerance Parts
Prototype Production
OEM Volume Manufacturing
Multi-Axis Machining
1–10,000+
Parts per Run
CMM
Inspection
24h
Quote Turnaround

custom Selection

Custom PEI Precision Components

Custom PEI parts are manufactured from PEI sheet, rod, or tube stock according to your drawings, material grade, dimensions, tolerances, and application requirements. The part design and machining process are reviewed together to account for geometry, wall thickness, critical dimensions, and operating conditions.

PEI Parts from Drawings

Custom PEI parts manufactured per your drawings with dimensions, tolerances, holes, threads and grooves. Material grade and stock form selected for your application.

Typical Custom PEI Components

Common parts: insulation plates, connector blocks, spacers, sleeves, bushings, rings, brackets, covers, fixtures and precision instrument components.

PEI Prototype to Production

We support prototyping, low-volume and repeat orders. Production planning adapts to geometry, quantity, material availability and inspection needs.

Custom PEI Part Review

For tight-tolerance PEI parts, we review grade, stock, dimensions, wall thickness, datums, critical tolerances, surface finish and inspection before production.

Industry Use Cases

Applications of PEI Plastic Materials

PEI is used for precision components in semiconductor equipment, electrical and electronics, medical and analytical equipment, aerospace systems, and industrial machinery. Typical applications include insulating components, fixtures, connector supports, instrument components, and custom machined parts.

Wafer handling, sockets & vacuum parts with stable dimension, chemical resistance and low contamination.

Semiconductor Equipment

PEI makes wafer handling, insulating and positioning parts for semiconductor gear, offering stable insulation, dimensional stability and heat resistance. RFQ: voltage, temperature, insulation specs and geometry.

Medical & Analytical Equipment

PEI precision fixtures and sample-handling components for medical and analytical instruments support complex geometries and stable dimensions. RFQ: grade, sterilization, chemical exposure, tolerances and compliance.

Lightweight structural parts featuring high strength-to-weight ratio, thermal resistance and dimensional stability.

Aerospace Components

Lightweight PEI housings, insulators and brackets suit aerospace, delivering thermal performance, electrical insulation and flame compliance. RFQ: temperature, load, weight and industry specs.

Precision Mechanical Engineering Plastic Parts

Industrial Machinery

PEI fixture plates, bushings and brackets serve industrial machinery with good dimensional stability, insulation and heat resistance. RFQ: load, temperature, tolerances, surface finish and environment.

Material Comparison

PEI vs. Other Engineering Plastics

The table below compares PEI with commonly selected high-performance engineering plastics. Material selection depends on temperature, mechanical load, chemical exposure, wear, machinability, and cost.

Comparison Consider PEI When Consider The Alternative When
PEI vs PEEK Dimensional control, electrical insulation, stiffness, flame performance, transparency, or overall material cost are important within the required operating range. Higher continuous-use temperature, chemical resistance, wear performance, or demanding mechanical conditions are the primary requirements.
PEI vs PPS Electrical insulation, stiffness, dimensional control, transparency, or the requirements of an amorphous thermoplastic are important. Chemical resistance, low moisture absorption, or cost-performance is prioritized.
PEI vs PC Higher temperature capability, stiffness, electrical insulation, or flame performance is required beyond typical PC applications. Impact strength, optical clarity, or lower material cost is more important.
PEI vs PAI Electrical insulation, dimensional control, machinability, and the required performance can be achieved without the higher performance level of PAI. Severe mechanical load, wear, creep resistance, or more demanding temperature conditions dominate the application.

PEI is often selected for applications requiring dimensional stability, electrical insulation, stiffness, heat resistance, and flame performance. PEEK is considered when higher continuous-use temperature, chemical resistance, or demanding wear performance is required, while PPS is commonly selected for chemical resistance, low moisture absorption, and cost-performance. PC is often preferred where impact strength, optical clarity, or lower material cost is more important, while PAI is used for demanding load, wear, creep, and temperature conditions. Final material selection should be confirmed against the applicable grade datasheet and actual operating conditions.

Your Partner

Why Choose Great Plastics

Great Plastics supports PEI material selection, stock-shape review, drawing review, CNC machining, dimensional inspection, and production documentation for custom PEI components.

01

Material & Grade Selection

We select PEI grades based on temperature, electrical, chemical, mechanical and documentation requirements.

02

Stock & Drawing Review

We evaluate stock, geometry, wall thickness, critical tolerances and machining strategy before production.

03

Custom Manufacturing

PEI sheet, rod and tube are CNC-machined into custom parts following drawings, quantity and specs.

04

Inspection & Documentation

Dimensional inspection, material records and traceability are completed to match order and project needs.

Request a Quote for Custom PI Plastic Components

Send your drawings, specifications, or part samples to our engineering team.

We’ll respond with material recommendations, pricing, and lead times within one business day.

Common Questions

Frequently Asked Questions

These questions cover common considerations related to PEI material selection, grades, machining, and custom parts. Final engineering decisions should be based on the selected grade’s technical data and actual application conditions.

PEI (polyetherimide) is an amorphous high-performance engineering thermoplastic known for its combination of heat resistance, stiffness, dimensional stability, electrical insulation, and flame performance. It is available in different grades for applications with different mechanical, electrical, and regulatory requirements.

PEI can be considered when dimensional stability, electrical insulation, stiffness, flame performance, or the requirements of an amorphous material are important. PEEK may be preferred when higher continuous-use temperature, chemical resistance, wear performance, or demanding mechanical performance is the primary requirement. Final selection depends on the specific grade and operating conditions.

Yes. PEI sheet, rod, and tube can be CNC machined into precision components. Machining should account for heat generation, clamping stress, residual stress, wall thickness, tolerances, and the specific PEI grade. Glass-filled grades may require different machining conditions because reinforcement can affect tool wear and surface finish.

Send the part drawing or CAD file together with the required PEI grade, quantity, critical tolerances, operating conditions, and any inspection or documentation requirements. Great Plastics can review the material, stock form, part geometry, machining requirements, and inspection requirements before quotation and production.

PEI is the polymer family; ULTEM is SABIC’s PEI resin brand.